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304 Stainless Steel (1.4301/SUS304): A Comprehensive Guide to the Most Versatile Austenitic Steel

304 stainless steel (commonly designated as A240 304, EN 1.4301, or JIS SUS304) is the most widely used austenitic stainless steel globally, celebrated for its exceptional corrosion resistance, excellent formability, superior hygiene, and cost-effectiveness. Classified as an "18-8" stainless steel (18% chromium, 8% nickel), it dominates industries from food processing and medical devices to architecture, chemical processing, and consumer goods—outperforming carbon steel and lower-grade stainless steels in harsh, corrosive, or hygienic environments. This comprehensive guide synthesizes insights from industry suppliers, technical specifications, and application case studies to detail its core attributes, technical parameters, production processes, and supply chain dynamics.

304 Stainless Steel (1.4301/SUS304): A Comprehensive Guide to the Most Versatile Austenitic Steel-540
304 Stainless Steel (1.4301/SUS304): A Comprehensive Guide to the Most Versatile Austenitic Steel-542
304 Stainless Steel (1.4301/SUS304): A Comprehensive Guide to the Most Versatile Austenitic Steel-543
304 Stainless Steel (1.4301/SUS304): A Comprehensive Guide to the Most Versatile Austenitic Steel-544
304 Stainless Steel (1.4301/SUS304): A Comprehensive Guide to the Most Versatile Austenitic Steel-thumbnail-540
304 Stainless Steel (1.4301/SUS304): A Comprehensive Guide to the Most Versatile Austenitic Steel-thumbnail-542
304 Stainless Steel (1.4301/SUS304): A Comprehensive Guide to the Most Versatile Austenitic Steel-thumbnail-543
304 Stainless Steel (1.4301/SUS304): A Comprehensive Guide to the Most Versatile Austenitic Steel-thumbnail-544

1. Core Definition & Standard Compliance

1.1 Fundamental Overview

304 stainless steel is an austenitic stainless steel engineered with chromium and nickel as primary alloying elements, optimized for corrosion resistance, ductility, and weldability. Key naming and classification details:
  • Nomenclature Logic:
    • “304”: ASTM/SAE grade designation (the most recognized global identifier);
    • “1.4301”: European EN standard number (EN 10088-2);
    • “SUS304”: Japanese Industrial Standard (JIS G 4303) designation;
    • “18-8 Stainless Steel”: Common alias (18% Cr, 8% Ni—core alloy composition);
    • Variants: 304L (low carbon ≤0.03% for welding thick sections), 304H (high carbon 0.04–0.10% for high-temperature strength).
  • Key Aliases: A240 304, EN 1.4301, SUS304, 18/8 Stainless Steel.
  • Equivalent Grades:
    • ASTM: A240 304 (plates/sheets), A480 304 (bars), A312 304 (pipes);
    • European: EN 10088-2 1.4301, DIN X5CrNi18-10;
    • Chinese: GB/T 3280 06Cr19Ni10;
    • Japanese: JIS G 4303 SUS304;
    • ISO: ISO 15510 X5CrNi18-10.

1.2 Core Standards

  • Primary Standards: ASTM A240/A240M (plates/sheets), ASTM A480 (bars), EN 10088-2 (European stainless steels), JIS G 4303 (Japanese), GB/T 3280 (Chinese);
  • Quality Certifications: ISO 9001, ISO 13485 (medical grade), FDA (food contact), CE (European market), and third-party certifications (SGS, BV, TÜV);
  • Critical Requirements:
    • Minimum chromium (18.00–20.00%), nickel (8.00–12.00%) content for corrosion resistance;
    • Carbon ≤0.08% (304), ≤0.03% (304L);
    • Corrosion resistance: Passes ASTM A262 Practice A (intergranular corrosion test);
    • Weldability: Compatible with all standard welding processes (no post-weld heat treatment required for 304L).

2. Chemical Composition

304 stainless steel’s austenitic structure and corrosion resistance stem from its precise chromium-nickel formulation, with strict impurity control. Chemical composition (mass fraction, %; per ASTM A240/EN 10088-2):
Element Content Range Core Function
Chromium (Cr) 18.00–20.00% Primary corrosion-resistant element; forms a passive Cr₂O₃ oxide film on the surface
Nickel (Ni) 8.00–12.00% Stabilizes the austenitic microstructure; enhances ductility, toughness, and corrosion resistance
Carbon (C) ≤0.08% (304); ≤0.03% (304L) Controls intergranular corrosion risk; 304L minimizes carbide precipitation during welding
Manganese (Mn) ≤2.00% Improves formability and weld fusion; replaces nickel in lower-cost variants (e.g., 201)
Silicon (Si) ≤1.00% Enhances oxidation resistance and weld fluidity
Phosphorus (P) ≤0.045% Strictly limited to avoid brittleness and corrosion susceptibility
Sulfur (S) ≤0.030% Minimized to prevent hot cracking during welding
Nitrogen (N) ≤0.10% Auxiliary austenite stabilizer; enhances strength without sacrificing ductility
Iron (Fe) Remainder Base metal; provides structural integrity

Key Alloy Advantage

The synergistic combination of chromium (18–20%) and nickel (8–12%) forms a dense, self-healing passive oxide film that resists most corrosive media—including seawater (mild), acids (acetic, citric), and industrial chemicals. Unlike ferritic (e.g., 430) or martensitic (e.g., 440C) stainless steels, 304’s austenitic structure ensures excellent ductility and toughness at both room and cryogenic temperatures (-270°C to 870°C service range).

3. Mechanical & Physical Properties

304 stainless steel’s mechanical performance varies by heat treatment (annealed vs. cold-worked), with annealed state being the most common for general use. Typical values for annealed 304 (ASTM A240 compliant):
Performance Indicator Annealed (Typical) Cold-Worked (30% Hardened) Key Implication for Applications
Yield Strength (Rp0.2, MPa) ≥205 ≥515 Cold working enhances strength for load-bearing parts
Tensile Strength (Rm, MPa) 515–690 860–1030 Balances strength and ductility for forming/welding
Elongation (A50mm, ≥%) 40 15 Annealed state enables complex forming (deep drawing, bending)
Brinell Hardness (HB) 149–201 270–302 Cold working improves wear resistance for components like fasteners
Impact Toughness (CVN, J, 20°C) ≥270 ≥100 Exceptional toughness at cryogenic temperatures
Magnetic Permeability ≤1.02 (Non-magnetic) Slightly magnetic Annealed 304 is non-magnetic (critical for electronics, medical devices)

3.1 Physical Properties

  • Density: 7.93 g/cm³ (higher than carbon steel, lighter than nickel-based alloys);
  • Melting Point: 1400–1450°C;
  • Thermal Conductivity: 16.3 W/m·K (room temperature); 21.5 W/m·K (500°C);
  • Electrical Conductivity: 14% IACS (lower than carbon steel, suitable for electrical shielding);
  • Thermal Expansion Coefficient: 17.2×10⁻⁶/℃ (20–100°C); higher than carbon steel (requires consideration in high-temperature assemblies);
  • Corrosion Resistance: Excellent—resists atmospheric corrosion, food acids, mild alkalis, and freshwater; susceptible to chloride pitting in high-salt environments (use 316 for marine/critical applications);
  • Weldability: Outstanding—compatible with SMAW, GMAW, GTAW, and SAW; 304L recommended for thick sections (>12mm) to avoid intergranular corrosion.

4. Product Forms & Dimensional Range

304 stainless steel is supplied in the widest range of product forms among stainless steels, catering to diverse industrial and consumer needs:

4.1 Core Product Forms

  • Sheets/Plates: Hot-rolled (HR) and cold-rolled (CR); CR offers a smoother surface (2B, BA finishes) for decorative/appliance use;
  • Coils: Cold-rolled coils (CRC) and hot-rolled coils (HRC) for continuous processing (stamping, slitting);
  • Bars/Rods: Round bars, square bars, hexagonal bars (for machining, fasteners, and structural components);
  • Pipes/Tubes: Seamless (SMLS) and welded (ERW) pipes/tubes (for fluid transport, plumbing);
  • Wire: Annealed, cold-drawn wire (for springs, fasteners, and mesh);
  • Profiles/Shapes: Angles, channels, I-beams (for architectural and structural use);
  • Custom Fabrications: Stamped parts, welded assemblies, and precision components.

4.2 Dimensional Range

  • Sheets/Plates: Thickness 0.4mm–100mm; width 1000mm–4000mm; length 2000mm–12000mm;
  • Coils: Thickness 0.15mm–3.0mm; width 1000mm–1500mm; weight up to 30 tons;
  • Bars: Diameter 6mm–300mm (round); side 6mm–100mm (square/hexagonal); length 3m–6m;
  • Pipes/Tubes: OD 6mm–630mm; wall thickness 0.8mm–20mm; length 3m–12m;
  • Dimensional Tolerance: Thickness ±0.02mm (CR sheets) to ±0.5mm (HR plates); OD ±0.1mm (seamless tubes); length ±5mm.

4.3 Surface Finishes

304 stainless steel’s surface finish is tailored to application requirements (aesthetic, hygienic, or functional):
Finish Type Characteristic Application Suitability
2B (Cold-Rolled, Annealed, Passivated) Smooth, matte finish Appliances, food processing equipment, architectural panels
BA (Bright Annealed) Mirror-like shine Decorative parts, automotive trim, consumer electronics
No. 4 (Brushed) Fine linear texture Kitchen sinks, countertops, architectural cladding
HL (Hairline) Fine, uniform brushed finish Elevator panels, decorative hardware
Passivated Chromate-free protective layer Enhances corrosion resistance; medical/industrial equipment
Pickled & Passivated (P&P) Removes heat tint from welding Industrial pipes, structural components

5. Production Process & Quality Control

304 stainless steel requires precision manufacturing to ensure corrosion resistance and consistency:
  1. Raw Material Preparation: High-purity iron ore + chromium/nickel master alloys (Cr ≥99.5%, Ni ≥99.9%) to meet composition requirements;
  2. Smelting: Melting in Electric Arc Furnaces (EAF) + Argon Oxygen Decarburization (AOD) or Vacuum Oxygen Decarburization (VOD) to reduce carbon content and remove impurities;
  3. Continuous Casting: Molten steel cast into slabs (for plates/sheets), billets (for bars), or blooms (for pipes);
  4. Hot Working: Slabs/billets heated to 1150–1250°C; hot-rolled to target thickness (HR plates/coils) or pierced into tube shells (seamless pipes);
  5. Cold Working: Cold rolling (for CR sheets/coils) to achieve precise thickness and surface finish; multiple passes with intermediate annealing;
  6. Annealing: 1010–1120°C (air or water cooling) to restore ductility and dissolve carbides (critical for corrosion resistance);
  7. Pickling & Passivation: Immersion in nitric-hydrofluoric acid to remove oxide scale and form a passive Cr₂O₃ film;
  8. Quality Inspection:
    • Chemical Testing: Spectrometric analysis (ASTM E1086) to verify Cr/Ni/C content;
    • Mechanical Testing: Tensile, bend, and hardness tests for each batch;
    • Corrosion Testing: ASTM A262 Practice A (intergranular corrosion) and salt spray test (ASTM B117);
    • Non-Destructive Testing (NDT): Ultrasonic testing (UT) for internal defects; eddy current testing (ECT) for surface flaws;
    • Surface Inspection: Visual and tactile checks for finish uniformity and defects.

6. Core Applications

304 stainless steel’s versatility makes it the most widely used stainless steel grade, spanning virtually every industry:

6.1 Food Processing & Catering

  • Food production equipment (mixers, conveyors, tanks), commercial kitchen sinks, countertops, and cutlery;
  • Rationale: Hygienic (non-porous surface, easy to clean), corrosion-resistant to food acids, and FDA-compliant.

6.2 Medical & Pharmaceutical

  • Surgical instruments, medical device housings, drug delivery systems, and pharmaceutical processing equipment;
  • Rationale: Biocompatible (no tissue rejection), corrosion-resistant to bodily fluids, and non-magnetic (compatible with MRI machines).

6.3 Architecture & Construction

  • Building facades, curtain walls, handrails, elevators, and roofing;
  • Rationale: Aesthetic appeal (customizable finishes), weather resistance, and low maintenance (no painting required).

6.4 Chemical & Petrochemical Industry

  • Pipes, valves, pumps, and storage tanks for mild corrosive media (acetic acid, ethanol);
  • Rationale: Corrosion resistance to industrial chemicals; weldability for large-scale assemblies.

6.5 Home Appliances & Consumer Goods

  • Refrigerator doors, washing machine drums, microwave ovens, and stainless steel cookware;
  • Rationale: Durable, easy to clean, and aesthetically pleasing; resists humidity and food stains.

6.6 Automotive & Transportation

  • Exhaust systems, decorative trim, and electric vehicle (EV) battery enclosures;
  • Rationale: Corrosion resistance to road salts; lightweight vs. carbon steel (improves fuel efficiency).

6.7 Electronics & Aerospace

  • Electronic device casings, aerospace fasteners, and cryogenic storage tanks;
  • Rationale: Non-magnetic, high toughness at cryogenic temperatures, and corrosion resistance.

7. Comparison with Similar Grades

Grade Key Advantage vs. 304 Key Disadvantage vs. 304 Typical Application
316 Stainless Steel Higher corrosion resistance (2–3% Mo); better for saltwater/chlorides 20–30% higher cost Marine equipment, chemical processing
201 Stainless Steel Lower cost (Mn replaces Ni) Poor corrosion resistance; less ductile Low-cost decorative parts, non-critical structures
430 Stainless Steel Lower cost (ferritic, no Ni) Magnetic; poorer corrosion resistance/toughness Appliance trim, non-corrosive environments
440C Stainless Steel Higher hardness (martensitic) Poor formability; magnetic Knives, bearings, wear-resistant components
304L Stainless Steel Lower carbon (≤0.03%); no intergranular corrosion Slightly lower strength Thick-walled welded structures

8. Cost & Pricing Considerations (2025 Q4 Data)

304 stainless steel’s pricing is driven by nickel/chromium prices, product form, and market demand—offering a balance of performance and cost:
Market Segment Price Range (USD/kg) Price Range (CNY/kg) Notes
Chinese Domestic (Ex-Works) 2.8–4.0 19–27 304 CR sheet (2B finish, 1.0mm thick)
Chinese Export (FOB) 3.5–4.8 24–33 Bulk orders (≥5 tons)
US Market (Delivered) 4.5–6.0 31–41 Includes import duties + logistics
European Market (Delivered) 5.0–6.5 34–44 Includes CE/FDA certification

8.1 Key Pricing Drivers

  • Nickel Price Fluctuation: Accounts for 30–40% of total cost (LME nickel 2025 Q4: ~$18,000/ton);
  • Product Form: CR sheets cost 15–20% more than HR plates; seamless pipes cost 40–50% more than welded pipes;
  • Surface Finish: BA finish costs 25–30% more than 2B finish;
  • Order Volume: Bulk orders (≥50 tons) unlock 10–15% discounts vs. small orders (<5 tons);
  • Variant: 304L costs 5–8% more than 304; 304H costs 10–12% more than 304.

8.2 Cost Optimization Strategies

  • Choose the Right Variant: Use 304 for general applications (cost-effective); 304L for thick weldments; avoid over-specifying 316;
  • Bulk Purchasing: Partner with manufacturers for annual supply agreements to lock in pricing;
  • Standard Sizes: Opt for common dimensions (1220×2440mm sheets, 10mm round bars) to avoid custom cutting premiums (10–15%);
  • Domestic Sourcing: Chinese-manufactured 304 offers 20–30% cost savings vs. Western suppliers with comparable quality.

9. Supply Chain & Value-Added Services

  • Minimum Order Quantity (MOQ): 1kg (wire/bars); 1 ton (sheets/plates); 5 tons (coils/pipes);
  • Delivery Lead Time: 7–14 days (stock products); 20–35 days (custom sizes/finishes);
  • Packaging: Seaworthy export packaging (moisture-proof plastic film + wooden crates) for sheets/plates; anti-rust oil + plastic caps for pipes/bars;
  • Value-Added Services:
    • Precision cutting (laser, waterjet, plasma) to custom dimensions;
    • Bending, welding, and fabrication into finished components;
    • Surface customization (brushing, polishing, passivation);
    • Certification support (FDA, ISO 13485, CE);
    • Third-party testing (SGS/BV/TÜV) for corrosion resistance and composition;
  • Global Supply Hubs: Core production bases in China (Guangdong, Jiangsu), South Korea, Japan, USA (Indiana, Texas), and Europe (Germany, Italy); key loading ports: Shanghai, Tianjin, Busan, Houston, Hamburg.

10. Conclusion

304 stainless steel (1.4301/SUS304) stands as the gold standard for versatile, cost-effective stainless steel—balancing exceptional corrosion resistance, formability, hygiene, and durability. Its austenitic structure and 18-8 alloy composition make it suitable for a wider range of applications than any other stainless steel grade, from everyday consumer goods to critical industrial and medical equipment.
While 316 outperforms it in high-chloride environments and 440C offers superior hardness, 304’s unbeatable combination of performance and cost makes it the first choice for 70% of stainless steel applications globally. Variants like 304L (low carbon) and 304H (high carbon) extend its utility to specialized scenarios, further solidifying its status as the “workhorse” of stainless steels.
Backed by global standards, strict quality control, and a mature supply chain, 304 stainless steel remains the preferred choice for engineers, architects, and buyers seeking a reliable, versatile material that delivers long-term value across industries. For most non-extreme corrosive environments, 304 stainless steel is the optimal balance of performance, cost, and practicality.
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